Multiple torches were required for this application previously, so the compact EASYHEAT minimized the required footprint for heating. With induction you can expect the same result every time, while variability is often observed with a torch
The power was turned on for five seconds and the part was monitored during heating and for 15 seconds after.
An EASYHEAT and its workhead require a minimal footprint, saving the client valuable floor space compared to heating alternatives
It took 5 seconds with a 2 kW EASYHEAT to reach temperature, which melted the plastic for a solid bond without cracking the molded plastic.
Using induction heating, the parts came to the required temperature in just 15 seconds in a highly repeatable heating method and a coil plate could offer protection against operator movement/errors
Induction offers dramatically faster heating when compared to ultrasonics; faster heating means there is the potential to dramatically increase production rates with a highly repeatable and easy-to integrate processes.
Innovation: Ambrell's Applications Lab was able to solve a problem that a competitor couldn't solve, which is a key benefit when purchasing induction solutions from Ambrell
With a more reliable induction heating system, they will not have to worry about lost production due to power supply issues that come with an unreliable system
Outdated equipment and poor responsiveness drove this customer to a new vendor who could help them with new or improved processes for new or enhanced solutions
Induction is used to bond the device sheath to collet. Innovative coil design lifts production rate.
Induction heating provides hands-free heating that involves no operator skill for manufacturing, even distribution of heating and localized application of energy limits temperature drift
A three turn helical coil is used to heat the brass bushing. The brass bushing is heated for 2 seconds and then placed on the wire connector & pressed into position.
Induction heating provides 'greener' manufacturing of pallets using reusable, recyclable materials, hands-free heating that involves minimal operator skill for manufacturing and even distribution of heating
This application has three different coils for varying hole patterns. A three turn oblong coil is used to heat 2 brass inserts in close proximity.
Induction heating provides increased production speed, simpler tooling for customer, hands-free heating that involves no operator skill for manufacturing
Induction heating provides hands-free heating that involves no operator skill for manufacturing, only the metal shaft is heated so the motor is not affected, increased production due to rapid heating, decreased failure rate, originally used glue which ran into motor and caused failure and stronger bond
The brass inserts are to be heated prior to insertion into a plastic automotive sub assembly
Heating is to be accomplished within 5 seconds, and can be done in a helical coil since pick and place manufacturing is employed.
To heat internally threaded steel inserts to a temperature above 650F for insertion into plastic lawn chair assemblies.
To heat the ends of 0.072" spring wire, spaced 1/2" apart, uniformly for the application of nylon powder on a 1" length of the end.
I sistemi di induzione generalmente utilizzati per montaggio a caldo di elementi metallici presentano una gamma di potenze da 1 a 20 kW, a seconda dei particolari e dei requisiti dell'applicazione.
Particolari metallici: alloggiamenti metallici (cuscinetti, ingranaggi, ecc.) con aperture di tolleranza limitata; inserimento all’interno di alloggiamenti (in cui le tolleranze del diametro esterno sono importanti)
Dispositivo di allineamento (opzionale)
Generatore e bobina di induzione: Un riscaldo veloce e preciso è la soluzione migliore.
Competenze dell’azienda Ambrell
Per applicazioni di montaggio a caldo ad induzione la bobina piatta o elicoidale viene inserita all'interno del particolare metallico che deve essere espanso. La potenza RF viene applicata fino a quando il particolare raggiunge la temperatura appropriata. La bobina di induzione viene quindi rimossa rapidamente dal foro e l'albero che deve essere inserito viene quindi fatto scivolare fino a raggiungere la posizione prevista. L’assieme così formato viene lasciato raffreddare. Con il ritirarsi dei componenti riscaldati sorgono le pressione necessarie per la tenuta del collegamento. A seconda del peso del materiale da sottoporre ad espansione, in alcuni casi viene utilizzata una bobina di forma piatta.