Du Métal à l'insertion de Plastique

Lorsqu'un composant est produit à partir d'un matériau thermoplastique, il est possible de chauffer un insert en métal fileté à une température supérieure au point de refusion du plastique et de le presser dans la pièce en plastique.

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Du Métal à l'insertion de Plastique

Lorsqu'un composant est produit à partir d'un matériau thermoplastique, il est possible de chauffer un insert en métal fileté à une température supérieure au point de refusion du plastique et de le presser dans la pièce en plastique.

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Avec le besoin croissant de composants plus légers, plus forts, les inserts en métaux sont désormais fréquemment utilisés lorsque des connexions filetées fortes sont requises. Le processus de collage métal sur plastique requiert chauffage par induction pour chauffage rapide, précis et répétable pour éviter des défauts de qualité comme l'étincelage et la brûlure.

metal-plastiques Notes d'application

Cliquez pour lire comment le metal-plastiques par induction peut améliorer l'efficacité et la sécurité de votre processus de chauffage.

Pour rechercher toutes les notes metal-plastiques, Ctrl+F keyword ou ⌘+F keyword ou faites défiler.


Heating Steel Inserts for Metal-to-Plastic InsertionHeating Steel Inserts for Metal-to-Plastic Insertion

It took 5 seconds with a 2 kW EASYHEAT to reach temperature, which melted the plastic for a solid bond without cracking the molded plastic.

Heating four brass inserts prior to insertion into a plastic motor housingHeating four brass inserts prior to insertion into a plastic motor housing

Using induction heating, the parts came to the required temperature in just 15 seconds in a highly repeatable heating method and a coil plate could offer protection against operator movement/errors

Heating stainless steel inserts for an insertion applicationHeating stainless steel inserts for an insertion application

Induction offers dramatically faster heating when compared to ultrasonics; faster heating means there is the potential to dramatically increase production rates with a highly repeatable and easy-to integrate processes.

Heating brass inserts for metal-to-plastic insertionHeating brass inserts for metal-to-plastic insertion

Innovation: Ambrell's Applications Lab was able to solve a problem that a competitor couldn't solve, which is a key benefit when purchasing induction solutions from Ambrell

Bonding plastic handles onto metal broomsBonding plastic handles onto metal brooms

With a more reliable induction heating system, they will not have to worry about lost production due to power supply issues that come with an unreliable system

Metal-to-plastic insertion of threaded magnetic steel insertsMetal-to-plastic insertion of threaded magnetic steel inserts

Outdated equipment and poor responsiveness drove this customer to a new vendor who could help them with new or improved processes for new or enhanced solutions

De-bonding a magnetic steel paint can lidDe-bonding a magnetic steel paint can lid

Induction is used to bond the device sheath to collet. Innovative coil design lifts production rate.

Heat a steel shaft for metal-to-plastic insertionHeat a steel shaft for metal-to-plastic insertion

Induction heating provides hands-free heating that involves no operator skill for manufacturing, even distribution of heating and localized application of energy limits temperature drift

Inserting brass bushing into plastic wire connectorInserting brass bushing into plastic wire connector

A three turn helical coil is used to heat the brass bushing. The brass bushing is heated for 2 seconds and then placed on the wire connector & pressed into position.

Heating magnetic steel for insertion into polypropylene for pallet manufacturingHeating magnetic steel for insertion into polypropylene for pallet manufacturing

Induction heating provides 'greener' manufacturing of pallets using reusable, recyclable materials, hands-free heating that involves minimal operator skill for manufacturing and even distribution of heating

Inserting threaded brass parts into plastic thermostat housingInserting threaded brass parts into plastic thermostat housing

This application has three different coils for varying hole patterns. A three turn oblong coil is used to heat 2 brass inserts in close proximity.

Inserting a piston stop with o-ring into an oil pump assemblyInserting a piston stop with o-ring into an oil pump assembly

Induction heating provides increased production speed, simpler tooling for customer, hands-free heating that involves no operator skill for manufacturing

Bonding of electric motor shaft to nylon face fanBonding of electric motor shaft to nylon face fan

Induction heating provides hands-free heating that involves no operator skill for manufacturing, only the metal shaft is heated so the motor is not affected, increased production due to rapid heating, decreased failure rate, originally used glue which ran into motor and caused failure and stronger bond

Heating Four Inserts SimultaneouslyHeating Four Inserts Simultaneously

The brass inserts are to be heated prior to insertion into a plastic automotive sub assembly

Brass InsertsBrass Inserts

Heating is to be accomplished within 5 seconds, and can be done in a helical coil since pick and place manufacturing is employed.

Plastic Lawn ChairsPlastic Lawn Chairs

To heat internally threaded steel inserts to a temperature above 650F for insertion into plastic lawn chair assemblies.

Brassiere UnderwireBrassiere Underwire

To heat the ends of 0.072-inch spring wire, spaced 1/2 inch apart, uniformly for the application of nylon powder on a 1inch length of the end.

Inserting Steel Studs into a Plastic Tail LightInserting Steel Studs into a Plastic Tail Light

To heat threaded steel studs for insertion into a plastic tail-light assembly at 450°F.

Note de metal-plastiques populaire

Vidéo de metal-plastiques populaire

Chauffage par induction

Il est une méthode rapide, efficace, précise et répétable, sans contact permettant de chauffer les métaux ou les autres matériaux conducteurs d'électricité. Le matériau peut être un métal comme de l'acier, du cuivre, de l'aluminium, du laiton ou cela peut être un semi-conducteur comme du carbone, du graphite ou du carbure de silicium. Pour chauffer les matériaux non conducteurs comme le plastique ou le verre, l'induction est utilisée pour chauffer un suscepteur conducteur d'électricité, habituellement le graphite, qui transfère ensuite la chaleur du matériau non conducteur.

Lisez notre brochure de quatre pages "À propos du chauffage par induction"

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Brochure: À propos du chauffage par induction

Bobines d'Induction

La bobine d’induction, ou inducteur, est le composant du système de chauffage par induction qui détermine l’efficacité et le rendement du chauffage de la pièce.

La bobine sert à transférer l’énergie de l’alimentation en puissance et de la tête d’induction à la pièce, en créant un champ électromagnétique alternatif.

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Brochure: Bobines d'Induction

Quatre Façons de Contacter Ambrell Pour Obtenir de L'aide

AMBRELL CORPORATION

1655 Lyell Avenue
Rochester, NY 14606
United States
 

Directions to Ambrell Corporation Directions

T: +1 585 889 9000

F: +1 585 889 4030

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AMBRELL B.V.

Holtersweg 1
7556 BS Hengelo
The Netherlands
 

Directions to Ambrell B. V. Directions

T: +31 880 150 100

F: +31 546 788 154

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AMBRELL Ltd.

Unit 6, Space Business Centre
Tewkesbury Road
Cheltenham, GLOS, GL51 9FL
United Kingdom

Directions to Ambrell Ltd.Directions

T: +44 1242 514 042

F: +31 546 788 154

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