EKOHEAT® 75, 100 & 125 kW INDUCTION HEATING SYSTEMS

Max Power
75 kW, 100 kW & 125 kW

Frequency
5 - 15 kHz

Line Voltage
360 - 520 3Ø Vac

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Download a Data Sheet

EKOHEAT 75kW, 100 kW, 125 kW induction heating systems

Power to 125 kW
Operation from 5 kHz to 15 kHz
Compact Series Induction Heating Systems

EKOHEAT 75 kW, 100 kW, 125 kW induction heating systems for the 5-15 kHz range provide reliable and repeatable solutions for heating with large coils or for heating larger parts. Among the many typical applications are heating of hard-to-couple parts, deeper heat penetration, heat treating steel, preheating for forging of steel, aluminum, copper or brass, and melting in crucibles.

Versatile

♦ Efficient heating of many part geometries, sizes and compositions
♦ Multiple capacitor configurations
♦ Multiple tap transformer configurations
♦ Voltage or Power control
♦ Repeatable, reliable heating, agile frequency tuning
♦ Through-Curie heating
♦ Movable workhead; up to 30m (100’)
♦ Sub-second to continuous cycle times
♦ Remote operation or logging with RS485 port
♦ Accepts international AC line voltages

Easy to Use

♦ User-friendly operator front panel controls
♦ System configuration from front panel
♦ Cycle timer, peak and short-cycle data capture
♦ 10 ten-step heating profiles
♦ Overload-tolerant output management
♦ 5-language display suite (EN, ES, FR, DE, IT)
♦ System diagnostics displayed on front panel

EKOHEAT is CE marked and manufactured at our IS0 9001:2015 certified facility.

With our versatile Compact Series EKOHEAT power control system you get rapid tuning, efficient and precise heating of your parts, power control within 0.2% resolution and an easy-to-use, easy-to-read front panel.  Remote control is accomplished with 0-10V, 4-20mA inputs, RS485 serial port, 24V controls, Modbus and remote E-Stop input so integration with your automated production lines is easy. All of this functionality is now available in an enclosure size that is 50% smaller than standard systems.

EKOHEAT technology improves return on investment by reducing your energy usage compared to gas-fired and resistive heating techniques. Flameless, non-contact induction heating minimizes energy waste by focusing energy only on the part and zone to be heated. With very efficient power conversion and a power factor greater than 0.9, utility demand charges are reduced, lowering monthly energy bills.

A separate cabinet houses the resonating capacitor bank, available in several different sizes to meet customer-specific applications. This workhead may be placed up to 30 meters from the power supply. Alternatively the resonating capacitor may be mounted in an extra bay to locate it with the power supply.

This is a water-cooled system, requiring connection to a heat exchanger or other means of dissipating heat. EKOHEAT systems are CE and UKCA marked.

SPECIFICATION

75/25

100/25

125/25

UNITS

RF Terminal Power
(continuous)

75

100

125

kW

AC Line Power

87

116

145

kVA

Power Factor

0.92

 

Output Frequency

5 – 15

kHz

AC Line Voltage

360 - 520

Vac, 3Ø

AC Line Protection1

225

225

300

A

Display

LCD Monochrome, 240w x 128h Pixels

 

Serial Communication

MODBUS RTU, RS485 standard (RS485/232 converter optional)

 

Process Timer

0.01 – 900,000

sec

Max Ambient Temp

45 (115)

°C (°F)

Compliance2

CE, UKCA, EN610104, EN55011, EN 60519-1:2015, EN 60519-3:2005

 

Ingress Protection

IP52, NEMA 12

 

Power Unit Dimensions

658 (25.9) x 551 (21.7) x 1561 (61.5)

WxDxH mm (in)

Weight

193 (425)

kg (lb)

WATER COOLING

Flow3

17.8 (4.7)

l/m (g/m)

Pressure Differential (Range)

2.8 – 5.6 (40 - 80)

Bar (lb/in2)

Flow Including Workhead and Coil4

44.3 (11.7)

51.0 (13.5)

58.3 (15.4)

Bar (lb/in2)

Max Water Temp

35 (95)

°C (°F)

Max Input Pressure

5.6 (80)

Bar (lb/in2)

1) Fast-acting fuses
2) Suitable for incorporation into equipment for compliance with Machinery Directive
3) Power supply; only required workhead coil flow requirements vary by application
4) Assumes 70% coil losses

Download a Data Sheet

EN

Read: EKOHEAT Systems Contact Us Request a Demo

Four Ways To Contact Ambrell for Support

AMBRELL CORPORATION

1655 Lyell Avenue
Rochester, NY 14606
United States
 

Directions to Ambrell Corporation Directions

T: +1 585 889 9000

F: +1 585 889 4030

Contact Sales

Contact Orders

Contact Service

S: +1 585 889 0200

AMBRELL B.V.

Holtersweg 1
7556 BS Hengelo
The Netherlands
 

Directions to Ambrell B. V. Directions

T: +31 880 150 100

F: +31 546 788 154

Contact Sales

Contact Orders

Contact Service

AMBRELL Ltd.

Unit 6, Space Business Centre
Tewkesbury Road
Cheltenham, GLOS, GL51 9FL
United Kingdom

Directions to Ambrell Ltd.Directions

T: +31 880 150 100

F: +31 546 788 154

Contact Sales

Contact Orders

Contact Service