Induction Heating Systems
The World’s Most Advanced Induction Heating System
Max Power
20, 35 & 50 kW
Frequency
5-40 kHz
Line Voltage
360 - 520 3Ø Vac
♦ Lower system costs: EKOHEAT 2 power supply is designed to use a higher temperature water cooling solution over competitive models
♦ Internal monitoring: provides better predictive fault control, enhanced preventative maintenance capabilities
♦ More ‘up’ time: reduces waste of manufactured product due to unexpected faults
♦ Data quality: exponentially increased to address new Industry 4.0 standards♦ Enhanced storage: allows for digital storage of documents and support material such as multi-language user manuals and how-to videos
♦ Fewer water connections: increases reliability and lessens the chance for leaks
♦ Full digital tuning: provided via analog control loops for both turning and setpoint
♦ Multi-zone heating: allows a single cabinet to run separate work coils with independent setpoints
EKOHEAT is CE marked and manufactured at our IS0 9001:2015 certified facility.
With the versatile EKOHEAT power control system you get rapid tuning, efficient and precise heating of your parts, power control within 0.2% resolution and an easy-to-use, easy-to-read front panel. Remote control is accomplished with 0-10V, 4-20mA inputs, RS485 serial port, 24V controls and remote E-Stop input so integration with your automated production lines is easy.
We’ve designed and engineered our new EKOHEAT 2 product offering to better solve your process heating challenges with an innovative, industry-leading internal control and power delivery system. From the evolution of Ambrell’s exclusive VPA Technology, our enhancements can boost your process accuracy, reduce your system cooling requirements, and support your work with a new control panel and suite of diagnostics and guides.
By applying the latest semiconductor technologies, the control and monitoring of output, voltage, power and resonant frequency are digitized, thereby improving your process efficiencies and responsiveness.
EKOHEAT technology improves return on investment by reducing your energy usage compared to gas-fired and resistive heating techniques. Flameless, non-contact induction heating minimizes energy waste by focusing energy only on the part and zone to be heated. With very efficient power conversion and a power factor greater than 0.9, utility demand charges are reduced, lowering monthly energy bills. EKOHEAT systems are designed for efficient use of cooling water, further lowering your operating costs.
This is a water-cooled system, requiring connection to a heat exchanger or other means of dissipating heat.
Select an option below:
- EKOHEAT 20/20
- EKOHEAT 35/20
- EKOHEAT 50/20
SPECIFICATION |
VALUE |
UNITS |
RF Terminal Power1 |
20 |
kW |
AC Line Power |
24 |
kVA |
AC Line Protection2 |
50 |
A |
Output Frequency |
5 - 40 |
kHz |
Power Factor |
0.92 |
|
AC Line Voltage |
360 - 520 |
Vac |
Display |
7-inch color touchscreen |
|
Serial Communications |
RS485, Modbus RTU, Modbus TCP |
Optional |
Process Timer |
0.01 – 252h:59m:59s |
sec |
Max Ambient Temp |
45 (115) |
C° (F°) |
Compliance3 |
CE, UKCA, EN61010, EN55011 |
|
Ingress Protection |
IP54, NEMA 12 |
|
Dimensions |
686 x 425 x 635 (27 x 16.75 x 25) |
WxDxH mm (in) |
Weight |
64 (140) |
kg (lb) |
WATER COOLING |
||
Flow4 |
1.6 (0.5) |
l/m (g/m) |
Max Input Pressure |
6.0 (87) |
bar (lb/in2) |
Pressure Differential |
2.8 – 6.0 (40 - 87) |
bar (lb/in2) |
Max Water Temp |
35 (95) |
C° (F°) |
1) Continuous, 8% overload allowed |
SPECIFICATION |
VALUE |
UNITS |
RF Terminal Power1 |
35 |
kW |
AC Line Power |
42 |
kVA |
AC Line Protection2 |
80 |
A |
Output Frequency |
5 - 40 |
kHz |
Power Factor |
0.92 |
|
AC Line Voltage |
360 - 520 |
Vac |
Display |
7-inch color touchscreen |
|
Serial Communications |
RS485, Modbus RTU, Modbus TCP |
Optional |
Process Timer |
0.01 – 252h:59m:59s |
sec |
Max Ambient Temp |
45 (115) |
C° (F°) |
Compliance3 |
CE, UKCA, EN61010, EN55011 |
|
Ingress Protection |
IP54, NEMA 12 |
|
Dimensions |
686 x 425 x 635 (27 x 16.75 x 25) |
WxDxH mm (in) |
Weight |
64 (140) |
kg (lb) |
WATER COOLING |
||
Flow4 |
1.6 (0.5) |
l/m (g/m) |
Max Input Pressure |
6.0 (87) |
bar (lb/in2) |
Pressure Differential |
2.8 – 6.0 (40 - 87) |
bar (lb/in2) |
Max Water Temp |
35 (95) |
C° (F°) |
1) Continuous, 8% overload allowed |
SPECIFICATION |
VALUE |
UNITS |
RF Terminal Power1 |
50 |
kW |
AC Line Power |
60 |
kVA |
AC Line Protection2 |
100 |
A |
Output Frequency |
5 - 40 |
kHz |
Power Factor |
0.92 |
|
AC Line Voltage |
360 - 520 |
Vac |
Display |
7-inch color touchscreen |
|
Serial Communications |
RS485, Modbus RTU, Modbus TCP |
Optional |
Process Timer |
0.01 – 252h:59m:59s |
sec |
Max Ambient Temp |
45 (115) |
C° (F°) |
Compliance3 |
CE, UKCA, EN61010, EN55011 |
|
Ingress Protection |
IP54, NEMA 12 |
|
Dimensions |
686 x 425 x 635 (27 x 16.75 x 25) |
WxDxH mm (in) |
Weight |
64 (140) |
kg (lb) |
WATER COOLING |
||
Flow4 |
1.6 (0.5) |
l/m (g/m) |
Max Input Pressure |
6.0 (87) |
bar (lb/in2) |
Pressure Differential |
2.8 – 6.0 (40 - 87) |
bar (lb/in2) |
Max Water Temp |
35 (95) |
C° (F°) |
1) Continuous, 8% overload allowed |
Download a Data Sheet
Four Ways To Contact Ambrell for Support
AMBRELL CORPORATION
1655 Lyell Avenue
Rochester, NY 14606
United States
F: +1 585 889 4030
AMBRELL B.V.
Holtersweg 1
7556 BS Hengelo
The Netherlands
AMBRELL Ltd.
Unit 6, Space Business Centre
Tewkesbury Road
Cheltenham, GLOS, GL51 9FL
United Kingdom
F: +31 546 788 154