Ambrell Induction Heating
Ambrell Induction Heating
induction bonding by Ambrell

Induction Bonding

Induction bonding provides many advantages over other heating methods and is commonly used since it provides reliable, repeatable, non-contact and energy-efficient heat in a minimal amount of time.

Reliable bonds are produced when the diameters of the preassembled parts are consistent with little clearance before they are heated. Bonding Metal Housings to Plastic Holders for Lenses. Induction heating improves processing quality by delivering uniform heat to two parts at once using a single-turn 'peanut' coil.

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20+ Bonding Application Notes

Click to read how induction bonding can improve the efficiency, effectiveness and safety of your heating process. 

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Bonding Steel Tubes to Plastic Tubes

It took just five seconds with our lowest power unit to deliver the heat to the bond just where it was needed.

Debonding Rubber Gaskets with Metal End Rings

It took a modest amount of time to debond the rubber gasket from the metal end ring in this release/debonding application. Heat is delivered only where needed.

Bonding adhesive onto a steel washer for an automotive application

To heat a steel washer to the targeted temperature to enable adhesive curing; it will be part of an automated process for an automotive industry application

Bonding plastic with a steel gasket for an automotive application

Induction heating enables rapid bonding, can easily be integrated into the client's manufacturing process due to modest space requirements and delivers a highly repeatable process.

De-bonding a magnetic steel paint can lid

The goal of the process is to quickly and cleanly remove the can lid and to pour out paint to reformulate. Induction enabled rapid removal of the paint can lids.

Bonding a stainless steel sheet to a soundproofing mat

The part was assembled with the mat in contact with the stainless steel sheet. The part was set on non-conductive material, and placed inside the coil.

De-bonding urethane from a steel insert (doffer pad)

A three-turn pancake style coil is used to de-bond urethane from the steel disc. The part is placed onto two 0.10 (2.5mm) thick ceramic rods on top of the coil and heated for 15 seconds... 

Debonding inserts for manifold

A four-turn two-position helical coil is used to debond the inserts from the plastic. The coil is placed against the manifold and power is applied to the two inserts for 15 seconds to soften the plastic... 

Bonding a stainless steel needle to a plastic shank

A pancake/plate coil is used in this application. Ten assemblies are placed in the coil and power is applied for 1 second to melt the plastic to the stainless steel needle

Sealing a Nylon Shell for a fuel vapor Assembly

Filter modules are assembled on the fixture with ring gasket. Pressure is applied to the modules, modules are rotated and induction heating is started. After 10-12 seconds, heating is halted and the modules are removed from the fixture.

Bonding Rubber Gaskets to a Steel Gas Intake Manifold

To bond rubber gaskets to the top and bottom of a steel gas tank assembly.

Debonding rubber coating from a steel casted water valve

Induction heating provides minimal, if any, damage to parts process, is more environmentally-friendly without use of noxious chemicals and delivers even distribution of heating

Debond rubber seal from steel oil seal ring

Induction heating provides highly accurate, fast, more efficient placement of heat, no effect to surrounding components

Bonding plastic sleeve to stainless steel handle for food industry

Induction heating provides highly accurate, fast, more efficient placement of heat, no effect to surrounding components

De-bonding Stainless Steel/Carbon Fiber Assembly

Induction heating process is more environmentally-friendly without the use of noxious chemicals

Metal to plastic bonding of beer kegs

A single-turn solenoid coil is placed around the assembled beer keg and heated for 35 seconds as the keg is rotated. Pressure is applied with a press on the top rim whilst the keg is rotating, forming a seal between the aluminium mesh and the two halves of the beer keg.

Bonding Metal to Plastic for Dental Tools

Reliable bonds are produced when the diameters of the preassembled parts are consistent with little clearance before they are heated.

Bonding Metal Housings to Plastic Holders for Lenses

Induction heating improves processing quality by delivering uniform heat to two parts at once using a single-turn €˜peanut' coil. Localized heat enables easy alignment of optical components during final assembly

Bonding Solar Panel Shingles

To heat the stainless steel substrate of a solar panel shingle in order to melt the polymer encapsulant, allowing two shingles to bond together with a 3 inch overlap.

Bonding Automotive Trim Vinyl Covering

Heating to 500°F is accomplished through the use of the unique coil; molding is continuously processed at a rate over 20 feet per minute.

Bonding a plastic handle to a surgical knife

Bonding handle of a stainless steel surgical knife into a plastic handle for very small areas within precise production tolerances

Heating Aluminum Auto Trim for Adhesive Curing

To heat various sizes of aluminum auto trim to 500°F (260°C) at a rate of 30 ft. (9.1m) per minute for curing an adhesive.

Press-Bonding Metal Clips Into Sealers

To heat metal clips and press-bond them into rubber seals. The metal needs to be heated to 250°F to 350°F with a cycle time not exceeding 3 seconds


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About Induction Heating

Induction heating is a fast, efficient, precise and repeatable non-contact method for heating metals or other electrically-conductive materials. The material may be a metal such as brass, aluminum, copper or steel or it can be a semiconductor such as silicon carbide,carbon or graphite. To heat non-conductive materials such as plastics or glass, induction is used to heat an electrically-conductive susceptor, typically graphite, which then transfers the heat to the non-conducting material.

Read our 4-page brochure; learn more about how the science of induction technology can solve your precision heating problems. 

Read 'About Induction Heating'

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Induction Heating Work Coils

The work coil is the component in the induction heating system that defines how effective and how efficiently your work piece is heated.

Provide a little of your business contact information to read our informative brochure explaining the fundamentals of the induction work coils and their design.

 

Read 'Induction Heating Work Coils"