EKOHEAT® 180, 225 & 270 kW | 50-150 kHz Systems

Max Power
180, 225 & 270 kW

Frequency
50-150 kHz

Line Voltage
360 - 520 3Ø Vac

EKOHEAT 180 kW, 225 kW & 270 kW induction heating systems

Power to 270kW
Operation from 50kHz to 150kHz
World-class Induction Heating Systems

EKOHEAT 180 kW, 225 kW & 270 kW induction heating systems for the 50-150 kHz range provide reliable and repeatable solutions for high-speed heating of smaller parts where the part geometry or the coil size requires high frequency for efficient heating. Among many typical applications are heat treating of steels, shallow case depth hardening, and heating of steel, aluminum, copper or brass for brazing, shrink fitting, curing, forming and melting.

Versatile

♦ Efficient heating of many part geometries, sizes and compositions
♦ Multiple capacitor configurations
♦ Multiple tap transformer configurations
♦ Voltage or Power control
♦ Repeatable, reliable heating, agile frequency tuning
♦ Through-Curie heating
♦ Movable workhead; up to 30m (100’)
♦ Sub-second to continuous cycle times
♦ Remote operation or logging with RS485 port
♦ Accepts international AC line voltages

Easy to Use

♦ User-friendly operator front panel controls
♦ System configuration from front panel
♦ Cycle timer, peak and short-cycle data capture
♦ 10 ten-step heating profiles
♦ Overload-tolerant output management
♦ 5-language display suite (EN, ES, FR, DE, IT)

EKOHEAT is CE marked and manufactured at our IS0 9001:2015 certified facility.

With the versatile EKOHEAT power control system you get rapid tuning, efficient and precise heating of your parts, power control within 0.2% resolution and an easy-to-use, easy-to-read front panel. Remote control is accomplished with 0-10V, 4-20mA inputs, RS485 serial port, 24V controls and remote E-Stop input so integration with your automated production lines is easy.

EKOHEAT technology improves return on investment by reducing your energy usage compared to gas-fired and resistive heating techniques. Flameless, non-contact induction heating minimizes energy waste by focusing energy only on the part and zone to be heated. With very efficient power conversion and a power factor greater than 0.9, utility demand charges are reduced, lowering monthly energy bills. EKOHEAT systems are designed for efficient use of cooling water, further lowering your operating costs.

The EKOHEAT 180 kW,225 kW & 270 kW induction heating systems are water-cooled, requiring connection to a heat exchanger or other means of dissipating heat.

Select an option below:
  • 180 kW
  • 225 kW
  • 270 kW

SPECIFICATION

VALUE

UNITS

RF Terminal Power1

180

kW

AC Line Power

212

kVA

AC Line Protection2

200 & 200

A

Output Frequency

50 - 150

kHz

Power Factor

0.92

 

AC Line Voltage

360 - 520

Vac

Display

LCD Monochrome, 240w x 128h Pixels

 

Serial Communications

RS485 standard (RS485/232 converter optional)

Optional

Process Timer

0.01 - 10000

sec

Max Ambient Temp

45 (115)

C° (F°)

Compliance3

CE, UKCA, EN60519, EN61326-1

 

Ingress Protection

NEMA12

 

Dimensions

1800 x 852 x 1975 (71 x 33 x 78)

WxDxH mm (in)

Weight

391 (860)

kg (lb)

WATER COOLING

Flow4

42 (11)

l/m (g/m)

Max Input Pressure

5.6 (80)

bar (lb/in2)

Pressure Differential

2.8 - 5.6 (40-80)

bar (lb/in2)

Max Water Temp

35 (95)

C° (F°)

1) Maximum output may vary by frequency and load conditions
2) Fast-acting fuses; left bay, right bay power drop respectively
3) Suitable for incorporation into equipment for compliance with Machinery Directive
4) Power supply; required workhead coil flow requirements vary by application

SPECIFICATION

VALUE

UNITS

RF Terminal Power1

225

kW

AC Line Power

265

kVA

AC Line Protection2

300 & 200

A

Output Frequency

50 - 150

kHz

Power Factor

0.92

 

AC Line Voltage

360 - 520

Vac

Display

LCD Monochrome, 240w x 128h Pixels

 

Serial Communications

RS485 standard (RS485/232 converter optional)

Optional

Process Timer

0.01 - 10000

sec

Max Ambient Temp

45 (115)

C° (F°)

Compliance3

CE, UKCA, EN60519, EN61326-1

 

Ingress Protection

NEMA12  

Dimensions

1800 x 852 x 1975 (71 x 33 x 78)

WxDxH mm (in)

Weight

430 (945)

kg (lb)

WATER COOLING

Flow4

50 (13.25)

l/m (g/m)

Max Input Pressure

5.6 (80)

bar (lb/in2)

Pressure Differential

2.8 - 5.6 (40-80)

bar (lb/in2)

Max Water Temp

35 (95)

C° (F°)

1) Maximum output may vary by frequency and load conditions
2) Fast-acting fuses; left bay, right bay power drop respectively
3) Suitable for incorporation into equipment for compliance with Machinery Directive
4) Power supply; required workhead coil flow requirements vary by application

SPECIFICATION

VALUE

UNITS

RF Terminal Power1

270

kW

AC Line Power

318

kVA

AC Line Protection2

300 & 300

A

Output Frequency

50 - 150

kHz

Power Factor

0.92

 

AC Line Voltage

360 - 520

Vac

Display

LCD Monochrome, 240w x 128h Pixels

 

Serial Communications

RS485 standard (RS485/232 converter optional)

Optional

Process Timer

0.01 - 10000

sec

Max Ambient Temp

45 (115)

C° (F°)

Compliance3

CE, UKCA, EN60519, EN61326-1

 

Ingress Protection

NEMA12  

Dimensions

1800 x 852 x 1975 (71 x 33 x 78)

WxDxH mm (in)

Weight

574 (1263)

kg (lb)

WATER COOLING

Flow4

60 (14.5)

l/m (g/m)

Max Input Pressure

5.6 (80)

bar (lb/in2)

Pressure Differential

2.8 - 5.6 (40-80)

bar (lb/in2)

Max Water Temp

35 (95)

C° (F°)

1) Maximum output may vary by frequency and load conditions
2) Fast-acting fuses; left bay, right bay power drop respectively
3) Suitable for incorporation into equipment for compliance with Machinery Directive
4) Power supply; required workhead coil flow requirements vary by application

Four Ways To Contact Ambrell for Support

AMBRELL CORPORATION

1655 Lyell Avenue
Rochester, NY 14606
United States
 

Directions to Ambrell Corporation Directions

T: +1 585 889 9000

F: +1 585 889 4030

Contact Sales

Contact Orders

Contact Service

S: +1 585 889 0200

AMBRELL B.V.

Holtersweg 1
7556 BS Hengelo
The Netherlands
 

Directions to Ambrell B. V. Directions

T: +31 880 150 100

F: +31 546 788 154

Contact Sales

Contact Orders

Contact Service

AMBRELL Ltd.

Unit 6, Space Business Centre
Tewkesbury Road
Cheltenham, GLOS, GL51 9FL
United Kingdom

Directions to Ambrell Ltd.Directions

T: +44 1242 514042

F: +31 546 788 154

Contact Sales

Contact Orders

Contact Service