ambrell induction heating
ambrell induction heating
Induction Forging image

Induction Forging

Improve your forging process without flame! Induction heating for forging focuses energy in your part only. You don't need a torch or a costly batch or furnace process. Forge your materials in a repeatable, precise flameless process. 


Popular Induction Forging Notes

Click to read a selection from our forging Application notes.

Forging a magnetic steel rodForging a magnetic steel rod

Testing determined that the magnetic steel rod heated to required temperature within 1.5 seconds with an EASYHEAT LI induction heating system.

Preheating steel rods for forging in a fastener manufacturing processPreheating steel rods for forging in a fastener manufacturing process

The client targeted an aggressive cycle time, achieve thanks to our process design and the efficiency of induction heating; fast heating means greater manufacturing throughput

Forging rods of various materials and dimensionsForging rods of various materials and dimensions

Each of the rods were placed into the coil and heated. They achieved the targeted temperature in 30-40 seconds. The coil was designed for a 5” (127 mm) heat zone.

Preheating a billet for forgingPreheating a billet for forging

The client needed to improve the cycle time of their gas furnace, and by preheating it prior to insertion into the furnace, time was saved and the client didn’t have to invest in doubling the size of their furnace.

Preheating a brass rod for forgingPreheating a brass rod for forging

The client wanted to cut the cycle time it was getting from a torch in half, and the Ambrell induction process was able to meet that goal.

Preheating a brass assembly for forging blanksPreheating a brass assembly for forging blanks

The client was using a competitor’s system, and it was heating the assembly at a slower rate. They needed to increase their production rate, which this solution was able to achieve.

Preheating steel rods for forging in a fastener manufacturing processPreheating steel rods for forging in a fastener manufacturing process

The client targeted an aggressive cycle time, which Ambrell was able to achieve thanks to its process design and the efficiency of induction heating.

Preheating for forging of steel pinsPreheating for forging of steel pins

Fast, precise heating of the pin – 2 minutes and 36 seconds were saved on heating all of the rim’s pins when compared to using a torch.

Preheating Titanium Rods for Forging Turbine BladesPreheating Titanium Rods for Forging Turbine Blades

Induction heating provides increased production rates, repeatable, reliable & consistent heat without flame and hands-free heating that involves no operator skill for manufacturing.

Forging Mold Release Push RodsForging Mold Release Push Rods

To heat the ends of steel rods to 1800ºF prior to a forging operation.

Forging Steel Horse ShoesForging Steel Horse Shoes

With an induction coil in place, the steel would be fed continuously from a roll through the induction coil and into the forging press. I

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About Induction Heating

Induction heating is a fast, efficient, precise and repeatable non-contact method for heating metals or other electrically-conductive materials. The material may be a metal such as steel, copper, aluminum, brass or it can be a semiconductor such as carbon, graphite or silicon carbide. To heat non-conductive materials such as plastics or glass, induction is used to heat an electrically-conductive susceptor, typically graphite, which then transfers the heat to the non-conducting material.

Read our 4-page brochure; learn more about how the science of induction technology can solve your precision heating problems.

Read 'About Induction Heating'



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Induction Heating Work Coils

The work coil is the component in the induction heating system that defines how effective and how efficiently your work piece is heated.

Provide a little of your business contact information to read our informative brochure explaining the fundamentals of the induction work coils abd their design.

 

Download 'Induction Heating Work Coils

Induction Forging Imagee

Forging is a process where metal is formed into shape using pressure applied by an impact hammer or press. It is one of the oldest known metalworking processes. Metals can be forged cold, warm or hot. Cold forging is used for forming softer materials and smaller steel parts, but this process hardens the material making it brittle and difficult to process after forging. Hot forging is when a part is heated above the material recrystallization temperature before forging, typically 1100°C (2012°F). Warm forging is forging a part below the recrystallization temperature, typically below 700°C (1292°F). Read more in our 8 page brochure! 

Download 'Induction Heating for Forging'

Induction heating is an optimal option for many forging applications. The process and economic inefficiencies of gas furnaces or flames are avoided with this unique technology which quickly and accurately delivers the required heating to the workpiece only. Additional benefits accrue since the heating can be integrated into the forging process nearest to the die. With Ambrell's modern technology, remote workheads are placed directly into production lines for high volume rapid forging processes.
Hot forging takes place at workpiece temperatures above which recrystallization occurs. This process requires uniform through-heating. Typical part geometries are simple, often comprising of bar stock, tubular products and sheet metal.