Induction Heating's Vital Role in EV Manufacturing
As global electric vehicle (EV) and hybrid vehicle adoption gains momentum, manufacturers face pressure to improve production efficiency, product...
A client had been using torches for heating parts prior to bending in the automotive accessory industry. However, they wanted to improve upon the speed, repeatability and safety that torch heating offered. Consequently, they turned to THE LAB at Ambrell to help them design a process that met their specifications and budgetary requirements.
THE LAB determined that an Ambrell EASYHEATTM 3.5 kW induction heating system would achieve their heating time requirement of 120 seconds. For testing, a specially-designed single position multiple-turn split-helical coil was designed. Temperature indicating paint was applied to the part to identify when it achieved the targeted temperature of 500 oF (260 oC). Testing confirmed that the process was viable and the system could achieve the targeted heating time of two minutes.
The client benefited from speed gains and repeatability along with enhanced safety since induction doesn't introduce a flame into the work environment. Want to learn about other applications that THE LAB has assessed? Check out our applications library.
Induction Brazing for Medical Device Assembly
brazing Application Overview Medical device manufacturing requires precision, consistency, and strict process control—especially when joining...
Induction Soldering a Vent Tube Assembly
THE LAB at Ambrell tested an induction soldering application involving heating both ends of a customer's copper float assembly. The client had been...