1 min read

Application Insight: Heating an Automotive Battery Cable

Heating a battery cable with induction


An automotive supplier turned to Ambrell because they needed to heat
 eight different automotive battery cables to melt adhesive. Doing this provides extra sealing around the end of the shrink tubes. The battery cable is aluminum with copper ends. They were using an oven but needed to leverage induction to further heat the cable to help the glue adhere. 


THE LAB at Ambrell designed and built a U-shaped coil for this application. Temperature indicating paint was applied to the parts, and it took 10 seconds to heat the various styles of the part to a target temperature of 550 °F  (288 
°C). An Ambrell EKOHEAT 15 kW, 50 to 150 kHz system was used for this application.

 

THE LAB successfully confirmed the viability of this application. Induction's rapid heating was a key factor as was its ability to precisely heat one area of the part. Of course, THE LAB's expertise was also critical. You can read about other automotive applications using induction heating on our website.

 

More Heating Application Notes.png

 

Video: Induction Shrink Fitting a Ring onto a Housing

Video: Induction Shrink Fitting a Ring onto a Housing

Check out the latest induction heating application video from THE LAB at Ambrell. In this video, a ring is shrink fitted onto a housing using an ...

Read More
Video: Preheating for Forging to Manufacture Fasteners

Video: Preheating for Forging to Manufacture Fasteners

Check out the latest induction heating application video from THE LAB at Ambrell. In this video, an alloy is heated to the target temperature using...

Read More
Induction Heat Staking a Wire Spring in a Wire Nut

Induction Heat Staking a Wire Spring in a Wire Nut

Overview Heat staking is a critical process in many high‑volume manufacturing applications where metal components must be securely inserted into...

Read More