Induction Heating a Steel Wire
Objective A company needed to heat a 10 mm diameter steel wire to 400 °F (204 °C) in a continuous process. They contacted THE LAB at Ambrell to see...
This application involved heating four steel laminate parts (c-lams) for a pre-heating application in the automotive industry. The parts, which are inserts, are heated simultaneously before robotic pick-and-place for plastic overmolding. The client was looking to change to induction from resistance heating.
An EKOHEAT 15 kW/50-150 kHz system was chosen for this application. A thermocouple was attached to the top surface of each outer c-lams in the stack for temperature monitoring. The parts were successfully heated to the target temperature of 190°C (374 °C) within 10.0 seconds with the EKOHEAT, which met the client's objective.
Speed, repeatability and energy efficiency led the client to consider induction heating over resistance heating. The guidance and expertise from THE LAB at Ambrell was another critical factor in their decision. To learn about other preheating applications evaluated by THE LAB at Ambrell, visit our website.
Induction Soldering a Copper Fuse Assembly
A customer contacted THE LAB at Ambrell because they needed to solder a copper fuse assembly. THE LAB determined that an Ambrell EKOHEAT 35 kW, 15-40...
Induction Forging Steel Pry Bars
A company wanted to replace their gas-fired slot furnaces in their forge shop with induction heating units. The application involved heating both...