Induction Heat Staking Steel Inserts
Objective A supplier of automotive parts needed to heat steel inserts to be placed into a plastic frame. They turned to THE LAB at Ambrell to see if...
A company that manufactures PDC products for the oil, gas, mining and construction industries turned to THE LAB at Ambrell for their brazing application involving a steel and carbide assembly. They were using a torch to create mining bits and wanted to evaluate the feasibility of processing 100 parts per day with induction heating.
It was determined that an EASYHEATTM 6 kW, 150-400 kHz induction heating system would be the right system for this application. A custom-designed double position multi-turn helical coil was built to generate the required heat for the application. The part needed to be heated to 750 °C (1382 °F) and temperature indicating paint was applied to the part.
Testing determined that it took 90 seconds for the part to reach temperature, and once THE LAB found the optimal heating pattern, braze rings were formed with braze wire. Two rings were inserted into the bore and one ring was placed on the outside of the carbide tip. Heating was then conducted and the application's viability was proven.
Benefits of moving to induction from a torch include safety (no open flame) and repeatability. 
Press Fitting Steel Sleeves with Induction (Shrink Fitting)
Objective The intent of this application is to shrink fit (press fit) a steel sleeve. The client is a diversified equipment manufacturer and wants to...
Green Benefits of Induction Heating - Earth Day 2024
It's Earth Day, so reviewing the many green benefits of induction heating seems prudent. While manufacturing processes are a significant contributor...