Preheating Steel for Forging Tools with Induction Heating
Forging tool manufacturers increasingly demand process control, consistency, and throughput. Induction heating can help them achieve those...
Objective
A battery manufacturer needed to heat battery lugs for a burn-off application. They required a 20-second cycle time, so speed along with repeatability were critical to them. The target temperature was 400 °F (204 °C). They contacted THE LAB at Ambrell to design a coil and confirm the viability of their heating application.
More Heating Application Notes
Evaluation
A custom-designed multiple-position helical coil was built to generate the required heating for the burn-off application. Initial tests were conducted to optimize the power delivered to the part using an Ambrell EKOHEAT 15 kW, 50-150 kHz induction heating system. Several coils were tested and the one chosen was selected due to its flexibility/versatility.
Solution
The coil design THE LAB chose can be expanded to a 12-position setup for scalability. The solution was able to achieve the customer's cycle time objective. Benefits included speed, repeatability, energy efficiency, safety and a smaller required footprint than some other heating options such as an oven.
Heating Copper Parts for a Burn-Off Application
THE LAB at Ambrell has considerable experience with burn-off applications, which enabled them to deliver a solution that met the client's requirements. To learn more about free application testing, visit our page about THE LAB to get the process started.
Induction Brazing Diamond Cutting Inserts to Core Bits
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Video: Induction Shrink Fitting a Ring onto a Housing
Check out the latest induction heating application video from THE LAB at Ambrell. In this video, a ring is shrink fitted onto a housing using an ...